Table of Contents
Emerson has successfully implemented an AI-based optimization system for Aramco. This integration utilizes Aspen Hybrid Models within the refinery planning framework, establishing one of the most extensive multi-site optimization environments globally.
Implementing predictive analytics with Emerson technology
Under this operational framework, the tool combines fundamental physical principles with advanced data analytics to capture complex behaviors in product performance and quality. The practical application of this technology has already achieved a prediction accuracy of up to 98.5% in critical units. This level of precision allows engineers to make data-driven decisions, drastically reducing uncertainty in crude oil separation and conversion processes.
Regarding the technical infrastructure, the models are operational in continuous catalyst regeneration units and reforming plants. These facilities now achieve much more precise blend management, shortening the gap between what is planned in the offices and what actually happens at the plant. Likewise, the ability to anticipate profit margins across Aramco’s global network provides an unprecedented competitive advantage in the hydrocarbon market.
Following the initial results, the technical teams are focusing on transferring these capabilities to hydrocracking units across all of the company’s assets. Ahmad Alkudmani, optimization manager at Aramco, stated that this deployment represents a substantial step forward in their digital strategy. The goal is clear: to automate model updates and reduce manual intervention to extract maximum value from every barrel processed.
Ultimately, the success of this technical collaboration underscores Emerson’s role as a strategic partner in the race for digitalization. By integrating rigorous simulations with real-time operational data, a new standard of excellence is set for modern refineries. The ability to scale this solution globally ensures that efficiency and profitability go hand in hand in today’s complex energy landscape.
Source and photo: Emerson