Fluid-7: the future-proof solution for new energy midstream and downstream applications

Fluid-7 combines seismic flexibility and low permeability to transport hydrogen, ammonia and CO₂, reducing operating costs and emissions.
Técnicos con equipo de seguridad inspeccionan una tubería enterrada con fluid-7 en terreno fangoso durante una intervención operativa, marcando datos sobre un recubrimiento compuesto instalado.

A medida que el sector energético se orienta hacia soluciones más sostenibles, las demandas de infraestructura para operaciones midstream y downstream requieren un enfoque revolucionario. La tecnología avanzada de tuberías compuestas y totalmente estructurales de Fluid-7 ofrece la solución ideal, proporcionando resistencia, versatilidad y rentabilidad. Este artículo explora cómo Fluid-7 respalda el transporte de nuevas energías, desde hidrógeno y amoníaco hasta captura de carbono, estableciendo un nuevo estándar para sistemas de tuberías a prueba de futuro.

Redefining resilience and flexibility

Fluid-7’s unique composite design offers remarkable flexibility and seismic resistance in a structural solution, crucial in geologically active areas. Unlike traditional steel, which is vulnerable to corrosion and seismic stress, Fluid-7’s composite material withstands deflections of up to 60%, ensuring structural integrity even in regions prone to ground shaking.

Operating over a wide temperature range (-40 °C to 88 °C), Fluid-7 withstands extreme environmental conditions without compromising durability, outperforming reinforced thermoplastic pipe (RTP) and other coatings that lack this resistance.

Optimized for new energy fluids

In the changing landscape of energy transportation, versatility in fluid compatibility is crucial. Fluid-7’s patented membrane barrier enables the safe and efficient transport of hydrogen, ammonia and CO₂, accommodating the rise of green fuels in midstream and downstream applications.

Its low permeability and resistance to volatile organic compounds (VOCs) and corrosive gases such as H₂S ensure reliable service in multiphase lines, making Fluid-7 an adaptable choice for projects seeking alternatives to traditional hydrocarbons.

Environmental and operational efficiency

Fluid-7 offers substantial embodied carbon reduction, producing 65% lower CO₂ emissions compared to steel, a key advantage for companies seeking sustainable operations. In addition, its lightweight structure allows for flat transportation, reducing logistics costs and emissions by more than 90%.

Its trenchless installation capability minimizes environmental impact during deployment, making it ideal for projects in sensitive or urban locations.

Reduced costs and installation time

The economic benefits of Fluid-7 are clear: the system requires up to 65% less pumping energy, reduces installation time by 80%, and supports trenchless installation methods that further reduce disruptions.

Fluid-7 also boasts an impressive 4:1 strength-to-weight ratio compared to steel, which simplifies handling and reduces labor demands. These efficiencies lead to an estimated 50% reduction in capital expenditures (CapEx) and 75% savings in operating expenses (OpEx), positioning Fluid-7 as a cost-effective option for new energy pipelines, as well as for the reuse and refurbishment of existing troubled pipelines.

A future-proof solution for the energy transition

With a 75-year service life and its compatibility with evolving energy demands, Fluid-7 becomes a key player in long-term energy infrastructure planning. As a stand-alone structural piping solution, it outperforms steel and other composite alternatives, offering both reliability and adaptability.

Its resistance to corrosion, erosion and various fluid compositions makes it a true “set it and forget it” solution, allowing operators to focus on expansion without frequent maintenance interruptions.

A bridge to a sustainable future in energy infrastructure

Fluid-7 es más que una solución de tuberías; es un puente hacia un futuro sostenible en infraestructura energética. Al abordar los desafíos únicos de las aplicaciones midstream y downstream, Fluid-7 respalda la transición hacia soluciones energéticas sostenibles, optimizando la eficiencia operativa, reduciendo costos y disminuyendo el impacto ambiental.

As energy demands diversify, Fluid-7 is ready to meet the needs of today’s and tomorrow’s energy landscape.


This article was developed by specialist Malvin Delgado and published as part of the fourth edition of Inspenet Brief magazine. fourth edition of Inspenet Brief magazine December 2024, dedicated to technical content in the energy and industrial sector.