Revolution in agricultural machinery: Axial flow innovations and giant harvesters

Progress in agricultural machinery has made it possible to meet growing food needs, increasing productivity in agriculture.
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Implementation of agricultural machinery

Table of Contents

Introduction

Agriculture has been one of the most fundamental economic activities throughout human history. Its evolution has been intrinsically linked to the development of agricultural machinery and agricultural innovation, enabling a steady increase in productivity to feed a growing global population. As the demand for food has increased, technology has advanced in parallel to meet these needs.

Today, harvesters are an essential element in modern agricultural production, representing the pinnacle of these technological advances. Two standout examples of agricultural innovation in this area are the Axial Flow harvesters from Case IH and the world’s largest harvester, both of which reflect how agricultural innovation has redefined agricultural machinery to make it more efficient, precise, and adaptable to contemporary needs.

History of industrial machines in agriculture

Early innovations in agricultural mechanization (19th Century)

The use of industrial machinery in agriculture began to transform the sector during the 19th century, driven mainly by the Industrial Revolution. Before mechanization, most agricultural tasks were carried out manually or with the help of draft animals. With the invention of the first agricultural machines, such as plows and threshers, productivity increased considerably, reflecting the early stages of agricultural innovation.

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One of the most important milestones of this period was the combined harvester developed by Cyrus McCormick in 1834. This machine combined the functions of cutting, threshing, and cleaning grain, revolutionizing agriculture by automating a laborious process that previously required a large amount of manual labor. McCormick’s invention marked the beginning of a new era of agricultural innovation and productivity.

International Harvester, the company that later evolved into Case IH, was one of the pioneers in perfecting these technologies. Harvester’s early developments were instrumental in transforming global agriculture through the mechanization of farming, laying the foundation for later innovations such as Axial Flow technology.

In 1837, another major breakthrough was John Deere’s steel plow, designed specifically to tackle the clay soils of the Midwestern United States. Unlike earlier plows, which bogged down easily, Deere’s plow allowed farmers to work more difficult soils with less effort. This innovation not only improved productivity, but also laid the foundation for the growth of the John Deere Company, which would become a world leader in agricultural machinery.

The 20th Century: Advances in mechanical harvesting

With the turn of the century, the development of new technologies continued to transform agriculture. In 1917, Henry Ford introduced the Fordson tractor, the first mass-produced agricultural tractor. This model was affordable and accessible to most farmers, enabling greater mechanization and a drastic reduction in the time required to prepare fields for planting and harvesting.

Another important breakthrough was the introduction of the self-propelled combined harvester in 1938, developed by Thomas Carroll for Massey-Harris. This machine, which no longer needed to be towed by a tractor, made operation easier and improved efficiency in harvesting large areas. This technology was one of the most notable advances of the Harvester era, highlighting how agricultural machinery driven by companies like International Harvester marked a turning point in agricultural history.

Tom Carroll, forerunner of agricultural machinery
Tom Carroll upon his retirement in 1961. (Source: AGCO Ltd.)

Axial flow Technology by Case IH: A paradigm shift in harvesters

Case IH’s introduction of Axial Flow technology in the 1970s was a revolutionary change in combine design. Unlike the traditional shaking approach to grain separation, the Axial Flow design employs a rotor, significantly improving efficiency and harvested grain quality. This technology reduced grain losses and enabled farmers to get a higher quality product in less time.

The first Axial flow harvester was launched in 1977, thanks to the pioneering work of engineers like Elof Karlsson and Mel Van Buskirk, who developed this technology in secret at International Harvester facilities. The Axial flow system continues to be used and improved in modern harvesters, making it one of the most durable and influential designs in the history of agricultural innovation.

Today, Axial flow harvesters from the 160 and 260 series of Case IH represent the culmination of decades of technological refinement. These machines are designed to maximize productivity across a wide variety of agricultural terrains and are equipped with advanced technologies such as automatic machine adjustments and real-time monitoring systems that allow operators to optimize every aspect of the harvest.

Additionally, these harvesters are popular among farmers looking not only to improve their profitability but also to reduce their environmental impact.

Axial Flow Agricultural Machinery
Axial Flow Case IH Combine Harvester Model 7140.

The world’s largest harvester: Innovation and power on a grand scale

At the opposite end of the harvester spectrum lies the world’s largest harvester, a true giant in the realm of agricultural technology, designed to operate on vast expanses of land. This colossal machine is equipped with an engine boasting more than 600 horsepower and a grain storage tank with a capacity of over 14,000 liters. Its cutting width, which can reach up to 13.7 meters, allows it to harvest large crop areas in less time, drastically increasing productivity for large-scale farming operations.

Manufactured by New Holland Agriculture, the CR10.90 is the largest and most efficient harvester on the market. Equipped with the Twin Rotor™ threshing system, these machines offer exceptional separation and performance capabilities, ensuring optimal grain quality. Additionally, its advanced technology includes the IntelliSense™ performance monitoring system, which automatically adjusts the machine’s settings to maximize efficiency and minimize losses, making this machine a great agricultural innovation.

Thanks to its impressive work capacity, the CR10.90 has set world records in grain harvesting. In just 8 hours, it was able to harvest more than 797 tons of wheat, standing out as the most powerful and productive machine in modern agricultural history. This type of innovation not only optimizes work time but also reduces fuel consumption and improves the sustainability of agricultural operations. Furthermore, the CR10.90, due to its ability to maximize operational efficiency, significantly contributes to the reduction of carbon emissions.

By completing the harvest in less time and with lower fuel usage, the machine minimizes its environmental impact. With advanced technologies like the IntelliSense™ system and the Twin Rotor™, it ensures the machinery operates optimally, reducing losses and optimizing resources. The impact of this machine on large-scale agricultural production is undeniable, representing a milestone in the development of agricultural machinery.

YouTube video
The largest agricultural combine harvester demonstrating its efficiency in harvesting large fields.

Automation and digitization in modern agriculture

One of the most important developments in the evolution of agricultural machinery has been the integration of digital technologies and automation. Modern harvesters, such as the Axial flow machines from Case IH and the world’s largest harvester, are equipped with advanced systems that enable more efficient and precise operation.

The use of sensors, artificial intelligence algorithms, and real-time monitoring systems optimizes each step of the harvesting process, from grain separation to accurate yield measurement per hectare. These technologies not only increase efficiency but also reduce fuel consumption and operating costs, resulting in greater profitability for farmers.

In addition to these technological leaps, a revolutionary agricultural robot, developed by Applied Carbon, has been designed to convert plant waste into biochar, helping capture CO2 and reduce environmental impact. This innovation reflects the growing trend toward more environmentally conscious agricultural innovation, aimed at making farming operations both more efficient and sustainable by addressing the problem of agricultural waste​

Sustainability and the future of industrial harvesters

Sustainability is a crucial issue in modern agriculture. Today’s harvesters are designed to be more environmentally friendly, with innovations in energy efficiency and emission reduction. Additionally, modern harvesters are made with lighter and more durable materials that reduce wear and extend their lifespan, minimizing the need for frequent replacements.

As we move into the future, industrial harvesters seem to be heading toward greater integration of sustainable technologies, such as the use of biofuels and optimized energy consumption. Advances in automation and digitization will continue to play a key role in the evolution of these machines, making agriculture more efficient and environmentally friendly.

Conclusion

Agricultural machinery has evolved significantly, from the early advancements of the 19th century, such as Cyrus McCormick’s combined harvester and John Deere’s steel plow, to the advanced technologies of today, like the Axial flow system from Case IH and the world’s largest harvester. Each innovation has improved efficiency and productivity in agriculture, allowing farmers to harvest more and better crops in less time.

The Axial flow technology has redefined grain harvesting, while the giant machines represent the power and capacity of modern agricultural machinery. With the growing adoption of automation and digitization, farmers can now optimize their operations in real-time, improving sustainability and reducing environmental impact.

These technologies are not only a reflection of progress but also a key tool in facing future challenges, such as the increasing demand for food and the effects of climate change.

References

  1. Farmers Weekly (2020). Machinery Milestones: History of the Combine Harvester. Available in: https://www.fwi.co.uk/machinery/harvest-equipment/combines/machinery-milestones-history-of-the-combine-harvester
  2. Octane Press (2016). How the Axial-Flow Combine Was Developed Under Lock and Key. Available in: https://octanepress.com/content/RedCombines/AxialFlow/secret-garage
  3. TechCrunch (2024). Agricultural Robots Turning Waste into Biochar to Capture CO2. Available in: https://techcrunch.com/2024/07/31/applied-carbons-farm-robot-turns-plant-waste-into-biochar-to-capture-co2/

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