Innovation and technology in solutions for fuel storage and distribution tank terminals

Storage tank terminal solutions are undergoing a profound transformation driven by constant technological innovation. In an increasingly digitized world, technological advances have revolutionized the way these critical facilities for the storage of chemicals, oil and other liquids are managed and operated.
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Table of Contents

Introduction

Storage tank terminal solutions are undergoing a profound transformation driven by constant technological innovation. In an increasingly digitized world, technological advances have revolutionized the way these critical facilities for the storage of chemicals, oil and other liquids are managed and operated.

Tank terminals form a key link in fuel distribution chains, they play an important role in the industry to ensure the timely and safe supply of liquid fuels globally. However, they face challenges that require innovative technological solutions to address the challenges associated with improving the management and operation of terminals with productive efficiency and environmental protection in the fuel industry.

Solutions for storage tank terminals

The most efficient and sustainable solutions represent the core of evolution in the fuel industry, and have become a fundamental ally for the most demanding organizations, which try to cover a wide range of technological advances. By staying at the forefront of emerging trends, they are strategically positioned to face the great challenges of this highly competitive market and that is spreads all over the world, where there are 7,935 tank terminals, with a total storage capacity of around 1.6 million CBM.

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Innovations in monitoring and control systems

Tank terminals and fuel distribution are increasingly benefiting from technological innovations, which allow precise, real-time management of operations.

Development in advanced sensors has become an essential tool for collecting critical data and providing detailed insight into fuel levels, temperature, pressure and other key parameters.

Leading the way are tank inventory and monitoring systems , ensuring accurate and reliable measurements, inventory and equipment data, to drive safety and efficiency in all tank terminal applications. Real-time tank management becomes more proactive, minimizing errors and maximizing operational safety.

On the other hand, the solutions of telemetry have emerged as an effective way to remotely monitor storage tanks1 . Through these systems, the data collected by the sensors is transmitted securely and in real time to the control panels, allowing constant supervision and rapid detection of any anomaly or risk situation.

Integrated software are applications used in tank terminals to control fuel supply chains and their associated logistics, where the reception, storage, distribution and delivery of bulk fuels is tracked, managed and controlled.

The adoption of the Internet of Things (IoT) in endpoint monitoring has taken these innovations even further. By connecting the devices and sensors to an intelligent network, the generated data is analyzed in depth and machine learning systems and predictive analytics can be implemented. This provides the ability to perform predictive maintenance, identify trends, and proactively optimize processes.

By adopting these technologies, companies in the maritime sector choose to maximize their performance, extend the useful life of their assets, minimize labor and environmental risks, and remain at the forefront of innovation in this industry with constant technological evolution.

Process automation in terminals

Achieve maximum efficiency in the operation of the terminals and the distribution of fuels, minimizing the manual labor of the operators, the associated risks and increasing productivity. The times necessary for each dispatch are shortened and the use of equipment and loading systems is optimized. The subsystems that are mainly automated are storage tanks, dispatch and loading arms, valves, and pumping systems.

Automated loading and unloading systems use advanced technology, such as sensors and programmable controllers, to achieve precise and efficient fuel distribution. These systems allow for a continuous and rapid flow of filling and emptying tanks, eliminating delays and interruptions that can occur during manual operations. Additionally, automation reduces the risk of spills and leaks.

Honeywell offers very high quality solutions for loading and unloading terminals, specializing in flow computers, injection of additives and gauges, technologies that improve production systems.

The incorporation of robots and drones in inspections, leak detection and maintenance of fuel terminal tanks has been another significant advance. These self-contained devices perform detailed inspection and monitoring tasks efficiently and accurately, without compromising worker safety. These robots access areas that are difficult to reach and carry out inspections and sometimes apply non-destructive tests, identifying possible failures or maintenance needs early. Drones perform aerial inspections quickly and safely, capturing images and data in real time.

Solutions for tank terminals in the Port of Rotterdam.
First autonomous drone operating in the Port of Rotterdam.

In addition, the implementation of control and management systems based on artificial intelligence (AI) has transformed the way of managing tank terminals. These systems use advanced algorithms to analyze vast amounts of data, identify patterns, and make intelligent decisions. AI enables continuous optimization of routing warehousing and distribution processes, adjusting tank capacity based on demand, forecasting trends and reducing operating costs.

These technological advances provide the maritime industry with increased productivity, better resource management and greater safety at all stages of the process.

Maritime industry: Solutions for tank terminals
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Advanced security technologies

Safety is a constant concern in storage tank terminals and fuel distribution, and technological progress is crucial in the detection and prevention of risks.

Leak detection and fire prevention systems are essential for safety management at tank terminals and fuel distribution. These systems offer automated and intelligent visual monitoring that make the area around the facility safer and more environmentally responsible. They use advanced hyperspectral imaging technology to capture both infrared and visible video that monitors, quantifies, and displays toxic or explosive gas leaks as they occur.

The use of surveillance video cameras for image analysis has proven to be a valuable tool in tank terminal security. These devices are equipped with pattern recognition technology and video analytics, which detect suspicious behavior, unauthorized intrusions, or any abnormal activity in real time. By combining this with AI systems, automatic alerts are sent and action is taken before any incident occurs.

In addition to physical security, cyber security also plays a crucial role in protecting this industry sector. Cyber security system applications confine networks, control systems, and critical data so that they are protected from cyber attacks. This implies the implementation of firewalls, intrusion detection systems and robust security protocols that guarantee the integrity and confidentiality of the information.

Advanced security, supported by constant technological evolution, plays an essential role in storage tank terminals to guarantee protection and the prevention of incidents. By adopting these technologies, terminals improve safety, reduce risk and maintain the integrity of the global fuel distribution network.

Solutions for environmental protection

In the progressive argument of environmental awareness, storage tank terminals are adopting innovative solutions to reduce their impact on the ecosystem.

Currently, vapor recovery and reduced emissions technologies play a fundamental role in protecting the environment. These systems are designed to capture the vapors and gases released during fuel loading, unloading, distribution and storage operations, avoiding their release into the atmosphere 2 . Through the use of recovery units and treatment systems, the captured vapors are converted into useful or treated products for proper disposal, minimizing emissions and reducing environmental impact.

Spill and contamination prevention measures are also implemented to safeguard the natural environment of maritime terminals. This implies the adoption of safe handling protocols and emergency procedures, as well as the installation of containment barriers and leak monitoring systems. These measures ensure that any accidental fuel spill is controlled and the possibility of contamination of nearby soils and bodies of water is minimized.

Today, the use of renewable energy in the various terminal operations is crucial to minimize carbon emissions. By installing solar panels, wind turbines or other sources of clean energy, tank terminals are reducing their dependence on fossil fuels, thereby lowering greenhouse gas emissions. Renewable energy storage and employment techniques are being used at the facilities themselves to boost operations and further reduce environmental impact.

Solutions for environmental protection in storage tank terminals are becoming increasingly important in the maritime sector and in the fuel distribution network. By adopting security technologies , the terminals comply with environmental standards and, in turn, with regulations and emissions goals , contributing to sustainability and promoting a cleaner and healthier future.

Tank Terminal Solutions Provide Significant Advantages

Innovations and technologies in solutions for storage tank terminals and the fuel distribution network offer outstanding benefits in terms of production efficiency, labor safety, and environmental protection. The adoption of advanced monitoring systems, process automation, security technologies and adopting eco-friendly approaches opens the way towards a more efficient and sustainable sector.

Conclusion

To be competitive, you have to keep up with the changing demands of the market and customers. The fuel industry must take advantage of these solutions to improve its performance and prepare to support itself with innovations and technology that lead to more integrated processes. With the rapid advancement of digitization, artificial intelligence, and other emerging technologies, even more sophisticated and effective solutions can be anticipated.

Bibliographic references

  1. SANZ, B. (2014). What is tank telemetry? Consulted on October 25, 2023 from https://empresas.blogthinkbig.com/que-es-la-telemetria-de-tanques/
  2. MENDOZA, M. FRANCISCO, W; “Strategies to reduce emissions of volatile organic compounds (VOC’s) in crude oil storage tanks”; Petroleum Engineering, Vol. 56, No. 2 (2016), 107-115.
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