Non-destructive testing and AI in aerospace additive manufacturing
The technological transformation of non-destructive testing (NDT) was present at the ASNT 2025 conference , where Michael Rivera , CEO of MR Aerospace Inspections and Consulting , shared his firm's progress in integrating artificial intelligence (AI) into inspection processes for aerospace parts manufactured using additive manufacturing.
A comprehensive approach to solving bottlenecks
MR Aerospace offers a combination of inspection services and specialized technical consulting that cover the entire lifecycle of requirements in demanding industrial environments. In the area of inspection, the company stands out for its ability to respond quickly to companies facing capacity constraints.
Thanks to a team of highly qualified inspectors, they can be directly integrated into the client's operations, offering immediate support in digital X-ray systems , computed radiography and computed tomography (CT).
On the other hand, the consulting area provides technical support from equipment selection , developing inspection procedures and techniques, to obtaining accreditations such as NADCAP . They also support companies in training and developing internal personnel so they can eventually operate independently.
AI as a digital inspection engine
One of the most innovative aspects Rivera addressed is the integration of artificial intelligence into the inspection process. The company has developed proprietary algorithms that allow for dimensional and surface analysis of components manufactured using additive manufacturing . These algorithms help identify defects such as porosity , cracks, and other irregularities using specially trained recognition models.
Additionally, AI plays critical roles in generating post-inspection reports , validating procedures, and developing audit checklists. This automation improves process efficiency and reduces human error , accelerating workflow for clients in the aerospace and defense sector.
The challenges of 3D part inspection
Additive manufacturing, especially in the aerospace sector, presents particular challenges at the inspection stage. According to Rivera, one of the biggest obstacles is the lack of familiarity among OEMs and major customers with the additive process and its reliability . This initial distrust makes it essential to have advanced inspection tools such as computed tomography and trained technicians who understand the geometry and risks associated with these parts.
Inspection quality is crucial to building confidence in additive processes. In that sense, the added value offered by MR Aerospace lies in its mastery of advanced NDT methods applied to complex geometries and innovative materials.
Improving traceability and digital reporting
Another topic MR Aerospace is actively exploring is improving traceability and digital reporting for NDT inspections. Therefore, during its participation in ASNT 2025 , the team actively sought out technological partnerships with companies that can optimize the acquisition, processing, and storage of data obtained from each inspection. This is intended to strengthen its data infrastructure and thus offer its clients auditable, real-time reports .
A clear vision of the future
With nearly two decades of experience in NDT , Michael Rivera has established MR Aerospace as a leading company in advanced inspection and specialized technical consulting. His participation in ASNT 2025 reinforces the company's commitment to innovation, ongoing training, and the pursuit of solutions that meet the new demands of the industrial market.
For more content on ASNT 2025 , visit our LinkedIn profile .
Source: Inspenet .
