Operational reliability through Enterprise Asset Management (EAM)

Boost efficiency in the industry through Enterprise Asset Management (EAM).
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Operational reliability through Enterprise Asset Management (EAM)

Table of Contents

Introduction

Enterprise Asset Management (EAM) encompasses comprehensive oversight and maintenance of a company’s physical assets throughout their lifecycle, from investment planning and acquisition phase to decommissioning. EAM software enables organizations to plan, optimize, execute, and monitor asset-related activities, including resource allocation, risk management, and regulatory compliance.

Inadequate management and maintenance of enterprise assets can lead to unplanned downtime, poor asset performance, and supply shortages. Additionally, some entities rely on EAM systems to demonstrate regulatory compliance and to mitigate liabilities in case of failures.

How does an Enterprise Asset Management (EAM) System work?

Traditional EAM systems were previously installed in on-premise environments, but technology has evolved, and modern solutions are now deployed in the cloud. This migration to a cloud-based platform offers several advantages, such as increased data storage capacity, enhanced security, and smoother integration with complementary systems like supply chain management, mobile workforce management, IoT sensors, GIS, GPS, and other applications.

Moreover, advanced analytics provide detailed insights into asset performance, facilitating the identification of areas requiring attention and optimization of asset management strategy. Techniques such as machine learning, digital twins, and predictive analysis are employed to anticipate potential failures and minimize downtime.

Enterprise Asset Management as a digitization concept in the oil industry
Concept of digitalization in the oil industry: Enterprise Asset Management (EAM).

Proactive maintenance planning is supported by scheduling preemptive inspections and maintenance tasks, prioritizing critical assets to minimize periods of inoperability. Integrating EAM systems with field management tools extends management capabilities to remote workers, enabling online and offline asset work order management with enriched functionalities and location services.

Furthermore, GIS data integration provides a map-based user experience, facilitating tracking and management of maintenance processes from any location. This blend of technologies enhances operational efficiency and incident responsiveness, ensuring optimal maintenance of enterprise assets.

The evolution of Enterprise Asset Management (EAM)

In the past, asset management systems were deployed locally, requiring a separate platform for each type of asset. These systems operated in isolation, generating fragmented data that hindered organizations from obtaining a comprehensive view of their operations.

Asset monitoring and reporting relied mainly on workers at various levels of the organization, from administrative offices to the field. The manual nature of these tasks involved paper-based processes, resulting in outdated and inaccurate data.

The lack of real-time data made it impossible to predict and proactively maintain assets. Consequently, maintenance and repair actions were reactive, leading to equipment failures, operational disruptions, and decreased productivity.

Today, EAM technology is often hosted in the cloud, enabling real-time collection of data from diverse assets and systems. New technologies and complementary tools have facilitated improvements in efficiency and effectiveness.

Representation of Enterprise Asset Management (EAM).
Enterprise Asset Management (EAM).

What is the difference between EAM and CMMS?

A Computerized Maintenance Management System (CMMS) focuses on operational and maintenance functions, primarily aimed at maximizing asset uptime. Decisions are limited to maintenance and operations personnel using these systems, with a specific focus on driving the operational availability of assets in industries with high asset utilization.

On the other hand, an Enterprise Asset Management (EAM) System is designed to address the comprehensive management of an asset’s lifecycle, from capital planning to final disposition. In addition to maintenance and operations areas, EAM users include finance, production, compliance departments, and other business stakeholders. This expands decision-making beyond the realm of maintenance and operations, involving senior executives and top management.

Enterprise asset management (EAM) solutions are particularly relevant in industries such as oil and gas, which manage assets scattered across diverse areas, from densely populated urban zones to remote sites. They utilize EAM processes through sensor data, IoT, advanced computing, and analytics for asset acquisition, installation, and management, enabling predictive and intelligent management that is critical for the future.

Enterprise asset management (EAM) is the combination of software, systems, and services that maintain and control operational assets and equipment. The goal of EAM is to optimize asset quality and utilization throughout their lifecycle, increase productive uptime, and reduce operating costs. Enterprise asset management involves work management, asset maintenance, planning and scheduling, supply chain management, and environmental, health, and safety initiatives.

Conclusions

The implementation of EAM systems significantly enhances regulatory compliance by automating standards and regulations tracking. Moreover, it helps businesses identify and assess risks more effectively, enabling the implementation of preventive maintenance strategies to mitigate potential failures and minimize disruptions in critical processes.

EAM systems provide crucial information that guides business strategies and investment decisions. IoT-based analytical capabilities allow for the evaluation of asset profitability and associated costs, leading to more informed and cost-effective decisions in terms of maintenance and operations.

Maintenance excellence, supported by EAM and RBM practices, leads to manufacturing excellence and ultimately delivers better outcomes for all parties involved, including end customers. In a competitive global business environment, optimization and the pursuit of excellence in all operational areas are essential for long-term success and customer satisfaction.

References

  1. IBM; What is enterprise asset management (EAM)?; https://www.ibm.com/topics/enterprise-asset-management
  2. SAP; What is enterprise asset management (EAM)?; https://www.sap.com/products/scm/asset-management-eam/what-is-eam.html
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