{"id":174898,"date":"2024-07-28T10:36:00","date_gmt":"2024-07-28T14:36:00","guid":{"rendered":"https:\/\/inspenet.com\/?p=174898"},"modified":"2024-07-26T14:38:20","modified_gmt":"2024-07-26T18:38:20","slug":"la-giga-press-produce-electric-vehicles","status":"publish","type":"noticias","link":"https:\/\/inspenet.com\/en\/news\/la-giga-press-produce-electric-vehicles\/","title":{"rendered":"Engineers create the &#8220;Giga Press&#8221; to produce electric vehicles"},"content":{"rendered":"\n<p>The <strong>Giga Press<\/strong> is a state-of-the-art die casting machine developed by engineers Fiorenzo Dioni and Richard Oberle.\nThis machine, designed specifically for the production of <strong><a href=\"https:\/\/inspenet.com\/en\/news\/toyota-and-production-in-electric-vehicles\/\" data-type=\"post\" data-id=\"128566\" target=\"_blank\" rel=\"noreferrer noopener\">production of electric vehicles<\/a><\/strong>promises to advance the automotive industry by minimizing waste, energy consumption and carbon emissions in the manufacturing process. <\/p>\n\n<h2 class=\"wp-block-heading\">How does the Giga Press work?<\/h2>\n\n<p>Traditionally, vehicle <strong><a href=\"https:\/\/inspenet.com\/en\/news\/toyota-and-production-in-electric-vehicles\/\" target=\"_blank\" data-type=\"post\" data-id=\"128566\" rel=\"noreferrer noopener\">vehicle production<\/a><\/strong> required assembling large lower parts from multiple individual castings.\nThe <strong>Giga Press<\/strong>, recognized as <strong>the world&#8217;s largest high-pressure aluminum die casting machine<\/strong>, represents a significant change by allowing the creation of only two or three large parts for the underside of a vehicle.\nThis greatly simplifies the complex assembly process and improves production efficiency.  <\/p>\n\n<p>The process begins with the <strong><a href=\"https:\/\/inspenet.com\/en\/news\/american-aluminum-market-castings\/\" data-type=\"post\" data-id=\"132045\" target=\"_blank\" rel=\"noreferrer noopener\">smelting of the aluminum<\/a><\/strong>which is kept in a liquid state inside the Giga Press furnaces.\nDuring operation, the patented 5S (Strong, Simple, Stable, Smooth and Sustainable) injection system injects more than 100 kg of molten aluminum into the mold at a speed of 10 m\/s. <\/p>\n\n<p>A 4000 liter vacuum tank eliminates air bubbles, thus solving the common problem of gas bubbles in the castings.\nOnce the metal has cooled and solidified, the castings are trimmed and examined by X-ray. <strong><a href=\"https:\/\/inspenet.com\/en\/articulo\/unveiling-hidden-stresses-the-power-of-x-ray-diffraction-xrd-testing-in-evaluating-residual-stresses-in-hydropower-materials\/\" data-type=\"articulo\" data-id=\"86623\" target=\"_blank\" rel=\"noreferrer noopener\">X-rays and advanced<\/a><\/strong> and advanced software to ensure their quality. <\/p>\n\n<p>This process can be repeated every 120 seconds, allowing the <strong>production of 500 parts in three eight-hour shifts<\/strong>.<\/p>\n<div class=\" align\"><div id=\"wpfp_2856\" data-item=\"{&quot;sources&quot;:[{&quot;src&quot;:&quot;https:\\\/\\\/www.youtube.com\\\/watch?v=c1OSntYYBj8&quot;,&quot;type&quot;:&quot;video\\\/youtube&quot;,&quot;sources_fvqs&quot;:[{&quot;src&quot;:&quot;https:\\\/\\\/www.youtube.com\\\/watch?v=c1OSntYYBj8&quot;,&quot;type&quot;:&quot;video\\\/youtube&quot;},{&quot;src&quot;:&quot;https:\\\/\\\/www.youtube.com\\\/watch&quot;,&quot;type&quot;:&quot;video\\\/youtube&quot;},{&quot;src&quot;:&quot;https:\\\/\\\/www.youtube.com\\\/watch&quot;,&quot;type&quot;:&quot;video\\\/youtube&quot;},{&quot;src&quot;:&quot;https:\\\/\\\/www.youtube.com\\\/watch&quot;,&quot;type&quot;:&quot;video\\\/youtube&quot;},{&quot;src&quot;:&quot;https:\\\/\\\/www.youtube.com\\\/watch&quot;,&quot;type&quot;:&quot;video\\\/youtube&quot;}]}],&quot;id&quot;:&quot;3635&quot;,&quot;splash&quot;:&quot;https:\\\/\\\/i.ytimg.com\\\/vi\\\/c1OSntYYBj8\\\/maxresdefault.jpg#auto&quot;}\" class=\"freedomplayer flowplayer no-brand is-splash is-paused skin-custom no-svg fp-full fp-outlined is-youtube is-youtube-standard\" data-fvsticky=\"true\" data-button-repeat=\"1\" data-button-rewind=\"1\" data-fv-embed=\"https:\/\/inspenet.com\/en\/news\/la-giga-press-produce-electric-vehicles\/fvp-2856\/\" style=\"position:relative; max-width: 95%; max-height: 90%; \" data-ratio=\"0.5625\" data-qsel=\"1080p,720p,480p,360p\" data-qlabels=\"1080p,720p,480p,360p\" data-fv_stats_data=\"{&quot;player_id&quot;:&quot;2856&quot;,&quot;post_id&quot;:174898}\" data-engine=\"fvyoutube\" data-speedb=\"1\">\n\t<div class=\"fp-ratio\" style=\"padding-top: 56.25%\"><\/div>\n\t<img decoding=\"async\" style=\"position:absolute;top:0;left:0;width:100%\" class=\"fp-splash\" alt=\"video\" src=\"https:\/\/i.ytimg.com\/vi\/c1OSntYYBj8\/maxresdefault.jpg#auto\" \/>\n\t<div class=\"fp-ui\" style=\"position:absolute\"><noscript>Please enable JavaScript<\/noscript><div class=\"fp-play fp-visible\"><svg class=\"fp-play-rounded-outline\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" viewBox=\"0 0 99.844 99.8434\"><defs><style>.fp-color-play{opacity:0.65;}.controlbutton{fill:#fff;}<\/style><\/defs><title>play-rounded-outline<\/title><path class=\"fp-color-play\" d=\"M49.9217-.078a50,50,0,1,0,50,50A50.0564,50.0564,0,0,0,49.9217-.078Z\"\/><path class=\"controlbutton\" d=\"M41.0359,71.19a5.0492,5.0492,0,0,1-2.5575-.6673c-1.8031-1.041-2.7958-3.1248-2.7958-5.8664V35.1887c0-2.7429.9933-4.8272,2.797-5.8676,1.8025-1.0422,4.1034-.86,6.48.5143L70.4782,44.5672c2.3751,1.3711,3.6826,3.2725,3.6832,5.3545s-1.3076,3.9845-3.6832,5.3562L44.9592,70.0114A7.9384,7.9384,0,0,1,41.0359,71.19Zm.0065-40.123a2.6794,2.6794,0,0,0-1.3582.3413c-1.0263.5926-1.5912,1.9349-1.5912,3.78V64.6563c0,1.8449.5649,3.1866,1.5906,3.7791,1.0281.5932,2.4733.4108,4.07-.512L69.273,53.1906c1.5983-.9227,2.478-2.0838,2.478-3.2689s-.88-2.3445-2.478-3.2666L43.754,31.9227A5.5685,5.5685,0,0,0,41.0423,31.0671Z\" filter=\"url(#f1)\"\/><\/svg><\/div><div class=\"fp-preload\"><b><\/b><b><\/b><b><\/b><b><\/b><\/div><\/div>\n<div class='fvp-share-bar'><div><label><a class=\"embed-code-toggle\" href=\"#\"><strong>Embed<\/strong><\/a><\/label><\/div><div class=\"embed-code\"><label>Copy and paste this HTML code into your webpage to embed.<\/label><textarea><\/textarea><\/div><\/div>\n<\/div>\n<\/div>\n<p><\/p>\n\n<p class=\"has-text-align-center\">Giga Press reduces car underbody production time and emissions.\nSource: European Patent Office via YouTube <\/p>\n\n<h2 class=\"wp-block-heading\">Dioni and Oberle transform the smelter<\/h2>\n\n<p>Fiorenzo Dioni, who has been part of IDRA since 1995 and assumed the role of chief engineer in 2009, has led the development of the Giga since 2016.\nMeanwhile, Richard Oberle, who returned to IDRA as a consultant in 2016, contributed the innovative 5S injection system.   <\/p>\n\n<p>This system recycles the <strong><a href=\"https:\/\/inspenet.com\/noticias\/la-spe-realizara-la-conferencia-y-exhibicion-de-tecnologia-de-fracturamiento-hidraulico\/\" data-type=\"post\" data-id=\"16299\" target=\"_blank\" rel=\"noreferrer noopener\">hydraulic fluid<\/a><\/strong> to reduce waste and ensure that mold parts stay together during the filling process.\nRecent improvements to the casting machine have reduced waste and energy consumption and also lowered carbon emissions, producing more consistent and economical parts. <\/p>\n\n<p><strong><a href=\"https:\/\/idragroup.com\/it\/gigapress\" data-type=\"link\" data-id=\"https:\/\/idragroup.com\/it\/gigapress\" target=\"_blank\" rel=\"noreferrer noopener\">The Giga Press<\/a><\/strong> also recycles aluminum trimmings, reintegrating them into the melting process. <strong><a href=\"https:\/\/inspenet.com\/en\/articulo\/importance-of-melting-point-of-metals\/\" target=\"_blank\" data-type=\"articulo\" data-id=\"166560\" rel=\"noreferrer noopener\">melting process<\/a><\/strong>.\nThis has spurred a wave of innovation in the automotive industry, with IDRA&#8217;s competitors exploring similar approaches.\nAlthough the press was created for the production of electric vehicles, Dioni claims that it can also manufacture structural components for gasoline-powered cars without inconvenience.  <\/p>\n\n<p><strong>Follow us on social networks and don&#8217;t miss any of our publications!<\/strong><\/p>\n\n<p><a href=\"https:\/\/www.youtube.com\/@inspenet\" target=\"_blank\" rel=\"noreferrer noopener\">YouTube<\/a> <a href=\"https:\/\/www.linkedin.com\/company\/inspenetnetwork\" target=\"_blank\" rel=\"noreferrer noopener\">LinkedIn<\/a> <a href=\"https:\/\/www.facebook.com\/inspenetnetwork\" target=\"_blank\" rel=\"noreferrer noopener\">Facebook<\/a> <a href=\"https:\/\/www.instagram.com\/inspenet\/\" target=\"_blank\" rel=\"noreferrer noopener\">Instagram<\/a> <a href=\"https:\/\/twitter.com\/Inspenetnetwork\" target=\"_blank\" rel=\"noreferrer noopener\">X<\/a><\/p>\n\n<p><strong>Source and photo: <a href=\"https:\/\/www.epo.org\/en\/news-events\/european-inventor-award\/meet-the-finalists\/fiorenzo-dioni-and-richard-oberle\" data-type=\"link\" data-id=\"https:\/\/www.epo.org\/en\/news-events\/european-inventor-award\/meet-the-finalists\/fiorenzo-dioni-and-richard-oberle\" target=\"_blank\" rel=\"noreferrer noopener\">epo.org<\/a><\/strong><\/p>\n","protected":false},"excerpt":{"rendered":"<p>This machine can produce 500 castings in three eight-hour shifts.<\/p>\n","protected":false},"author":9014,"featured_media":174569,"menu_order":0,"comment_status":"open","ping_status":"open","template":"","meta":{"_acf_changed":false,"_bbp_topic_count":0,"_bbp_reply_count":0,"_bbp_total_topic_count":0,"_bbp_total_reply_count":0,"_bbp_voice_count":0,"_bbp_anonymous_reply_count":0,"_bbp_topic_count_hidden":0,"_bbp_reply_count_hidden":0,"_bbp_forum_subforum_count":0,"footnotes":""},"categoria_noticias":[13034,13078],"etiqueta_noticias":[],"class_list":["post-174898","noticias","type-noticias","status-publish","has-post-thumbnail","hentry","categoria_noticias-curiosities","categoria_noticias-innovation"],"acf":[],"_links":{"self":[{"href":"https:\/\/inspenet.com\/en\/wp-json\/wp\/v2\/noticias\/174898","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/inspenet.com\/en\/wp-json\/wp\/v2\/noticias"}],"about":[{"href":"https:\/\/inspenet.com\/en\/wp-json\/wp\/v2\/types\/noticias"}],"author":[{"embeddable":true,"href":"https:\/\/inspenet.com\/en\/wp-json\/wp\/v2\/users\/9014"}],"replies":[{"embeddable":true,"href":"https:\/\/inspenet.com\/en\/wp-json\/wp\/v2\/comments?post=174898"}],"version-history":[{"count":0,"href":"https:\/\/inspenet.com\/en\/wp-json\/wp\/v2\/noticias\/174898\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/inspenet.com\/en\/wp-json\/wp\/v2\/media\/174569"}],"wp:attachment":[{"href":"https:\/\/inspenet.com\/en\/wp-json\/wp\/v2\/media?parent=174898"}],"wp:term":[{"taxonomy":"categoria_noticias","embeddable":true,"href":"https:\/\/inspenet.com\/en\/wp-json\/wp\/v2\/categoria_noticias?post=174898"},{"taxonomy":"etiqueta_noticias","embeddable":true,"href":"https:\/\/inspenet.com\/en\/wp-json\/wp\/v2\/etiqueta_noticias?post=174898"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}